Overall Functional Architecture
Heating furnace housekeeper
Application Introduction: The application collects real-time data on heating furnace production processes, equipment operation, and energy and environmental metrics, uploading this data to an IoT platform. This platform enables visualization on various remote terminals, monitoring of equipment operating status, data analysis, early warnings, fault diagnosis, and guidance for on-site operation and maintenance tasks.
Application Features:
Real-time Online Monitoring of Heating Furnace (monitoring gas composition, gas pressure, gas flow, air pressure, air flow, water flow, water pressure, flue gas composition, power consumption)
Version 1.0: Monitors gas pressure, gas flow, air pressure, air flow, water flow, water pressure, power consumption, furnace temperature, steel temperature, equipment operating status, various alarms, valve position status, gas composition, flue gas composition, and guides combustion processes.
Version 2.0: Utilizes digital twin technology and big data models to display real-time operating conditions of the furnace.
1.Optimization of combustion model algorithms and online operation and maintenance models for equipment status.
2.Efficiency comparison of operations.
3.Historical data storage and analysis of energy-saving heating furnace equipment.
4.Intelligent Combined Services
a. Professional equipment management (consultation, diagnosis, maintenance).
b. Spare parts and components services.
Customer Value:
Energy Saving and Carbon Reduction: Promotes green initiatives by reducing energy consumption and carbon emissions.
Ensures Production Safety: Enhances safety measures to secure production processes.
Optimizes Production Processes: Improves efficiency and effectiveness of production workflows.
Reduces Overall Line Failure Rate and Increases Capacity: Minimizes downtime and enhances production capacity.
Extends Overall Equipment Lifespan: Prolongs the durability and operational life of the equipment.
