1. Intelligent Central Control Center
Electric Furnace Intelligent Central Control Center: Achieves efficient and precise operation and management of electric furnaces through advanced intelligent control systems.
Wire Rod Intelligent Central Control Center: Integrates the management of the wire rod production process to improve production efficiency and product quality.
2. Intelligent Automated Warehouse
Wire Rod Finished Products Automated Warehouse:
Storage positions: 5018
Maximum inbound speed: 60 rolls/hour
Maximum outbound speed: 90 rolls/hour
Wire Rod Roller Ring Automated Warehouse: Optimizes the storage and retrieval process of roller rings through an intelligent warehousing system.
3. Unmanned Crane
Wire Rod Raw Material Unmanned Crane System: Achieves automated transportation of wire rod raw materials, improving transportation efficiency and safety.
4. Industrial Robots
Long Product Electric Furnace Temperature Measurement and Sampling Robot: Used for temperature measurement and sampling operations in long product electric furnaces, ensuring operational precision and safety.
Round and Square Billet Continuous Casting Large Ladle Platform Steel Pouring Robot: Performs steel pouring operations during continuous casting, improving operational efficiency and precision.
Wire Rod Tagging Robot: Automatically tags wire rods, improving work efficiency and reducing human errors.
5. Enhancement of Informatization Capabilities
Small Billet Tracking System by Piece: Achieves full-process tracking of wire rods from initial rolling to steelmaking, ensuring transparency and controllability in the production process.
Consistent Quality System: Monitors and manages the quality of each process through informatization methods, enhancing the overall quality level of the products.
The introduction of the Intelligent Central Control Center has significantly improved the operational efficiency and product quality of the production line. The Electric Furnace Intelligent Central Control Center and the Wire Rod Intelligent Central Control Center achieve more efficient and precise production control through intelligent operations and management. This means customers can receive products with more stable quality and superior performance, meeting their high standards.
Secondly, the application of the Intelligent Automated Warehouse system has enhanced warehousing and logistics efficiency. The Wire Rod Finished Products Automated Warehouse and the Roller Ring Automated Warehouse achieve efficient storage and retrieval operations through intelligent warehousing management. This not only reduces time and labor costs associated with storage and retrieval but also greatly improves the reliability and speed of the logistics process. Customers can receive the required products in the shortest possible time, accelerating their production processes.
The application of the Unmanned Crane system has significantly improved the automation level and safety of raw material transportation. By reducing human intervention, it lowers potential safety risks and error rates. This improvement ensures the continuity and stability of the production process, thereby guaranteeing the delivery time and quality of products.
Industrial robots used in temperature measurement and sampling, steel pouring operations, and tagging processes enhance operational precision and efficiency. As a result, customers receive higher quality and more consistent products, reducing quality fluctuations caused by human error. The use of these robots also greatly reduces labor intensity and improves the overall efficiency of the production line.
Finally, the enhancement of informatization capabilities achieves full-process production tracking and quality management. The Small Billet Tracking System by Piece and the Consistent Quality System ensure traceability and quality control at each production stage, providing customers with transparent and controllable production information. This informatization approach not only improves product quality assurance but also increases customer trust in the products.
In conclusion, the intelligent hot rolling production line, through intelligent, automated, and informatized methods, significantly enhances production efficiency and product quality. It provides higher quality products and more efficient services, thereby strengthening its market competitiveness.
